Engineering & Manufacturing

Architectural textile manufacturing and bespoke garment assembly.

From raw filament characterization to computerized pattern cutting, every phase of our production floor operates under calibrated tolerances to serve international luxury fashion houses.

PROCESS 01
GOTS & OEKO-TEX 100
Yarn Sourcing & Fiber R&D
Ethical procurement and rigorous laboratory testing of organic long-staple cotton, Grade-6A Mulberry silk, and specialized performance filaments.

Technical Parameters

Count: 30s to 120s Ne
Micronaire: 3.8 – 4.2
Tensile Strength: 24+ cN/tex
PROCESS 02
ISO 9001:2015 Weave Precision
Custom Jacquard & Dobby Weaving
High-precision weaving utilizing electronic rapier and air-jet looms capable of rendering complex structural reliefs, damasks, and double-cloth textiles.

Technical Parameters

Capacity: 12,000 m / week
Density: Up to 600 Picks/cm
Width: 140cm – 320cm
PROCESS 03
Closed-Loop Hydro Standard
Luxury Silk & Filament Finishing
Controlled tension hydro-dyeing, bespoke luster development, and soft mechanical washes that preserve natural filament integrity and drape fluidity.

Technical Parameters

Weight: 16mm to 40mm Crepe/Satin
Color Fastness: Grade 4-5
Shrinkage Control: <1.5%
PROCESS 04
AQL 1.5 Quality Verification
Precision Garment Assembly
Computerized pattern grading, laser fabric cutting, and artisanal single-needle tailoring for high-end ready-to-wear collections and structured outerwear.

Technical Parameters

Stitch Density: 14-16 SPI
Inline QA: 100% Inspection
Lead Time: 14-21 Days Samples

Request Technical Specifications or Lab Samples

Connect with our textile engineers to discuss custom warp/weft densities and sample production.

Manufacturing Lifecycle

Precision at Every Interlock

From raw fiber specification to international freight dispatch, our systematic four-phase workflow ensures consistent weave integrity, luxury finish, and dependable delivery schedules.

Facility StandardISO 9001:2015

Client Engagement Architecture

Our integrated unit pairs rapid prototyping with high-capacity industrial loom output. Every milestone is logged through digital tracking to guarantee transparency and technical adherence.

Speed to Market

3-5 Days

Lab Dip Formulation

Audit Rigor

AQL 1.5

Standard Compliance

Need custom warp tension or proprietary fiber blending? Our in-house research laboratory develops customized yarn profiles on request.

Complete breakdown of 2D CAD files and spec sheets into precision digital loom patterns, stitch maps, and consumption models.

Our technical team reviews client measurements, seam tolerances, grading charts, and structural weave matrices. Using specialized pattern software, we eliminate shrinkage discrepancies, balance grainlines, and optimize raw fiber yield prior to cutting or warping.

Process Deliverables & Verification

  • CAD/CAM pattern grading across full size curves
  • Digital yarn count & weave density simulation
  • Automated marker making for minimal fabric waste
  • Pre-flight bill of materials (BOM) validation

Ready to schedule custom fabric weaves or garment production runs?

Quality Control & Laboratory Verification

Architectural rigor meets calibrated testing.

Every meter of fabric and finished garment produced at vastram overseas undergoes stringent physical and chemical testing. From raw yarn denier analysis to colorfastness under multi-spectrum illumination, our zero-defect framework ensures exceptional consistency for high-end fashion collections.

1.5

AQL Inspection Standard

Major Defect Limit

4.5+

Colorfastness Rating

ISO 105 Scale

650+

Tensile Strength Yield

Newtons (ASTM D5034)

99.8%

Batch Consistency

Zero-Defect Protocol

Custom Testing Requirements?

We accommodate bespoke brand tolerances, OEKO-TEX standard testing, and specialized shrinkage guidelines for private label programs.

Laboratory Test Protocols4 Verified Benchmarks

Digital spectrophotometric color-matching evaluated under multiple light booths (D65, TL84, UV) with rigorous wash, perspiration, and crocking resistance audits.

Dry & Wet CrockingGrade 4.5+ (Grey Scale)
Washing FastnessGrade 4.0 minimum at 60°C
Light FastnessXenon Arc exposure Grade 5+
Perspiration FastnessAcid & Alkaline Grade 4.5
Batch Clearance Rule: Delta E < 0.60 against master lab dips
100% Lab Verified